May 17, 2024

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Euromaher renews the shot blasting machine SG2 RN FAC for surface finishing company

The company is specialized in upgrading shot blasting machines

Drafting between sister companies10/20/2022

After more than two decades in the world of machines, Euromaher It has established itself as one of the standards in the retrofit of surface finishes, highlighting its work in the world of shot blasting machines, providing accurate and high quality work while guaranteeing a new machine.

Over all these years they have made rebuilds of all models, but it is true that specific models with roller conveyors stand out, giving many possibilities in terms of the type of detonation they can carry out: components, plates, profiles and different sizes, of parts, of Among other things. Another model that usually arouses great interest are small shot blasting machines, designed for mass-processed metal footplates and which are especially profitable due to the type and processing of parts.

This is a case of refurbishment of the SG2 RN FAC shot blasting machine that was delivered to a company dedicated to third party surface finishing services. Shot blasting machine model for medium and small pieces where the loose pieces arrive by rubber conveyor where they are rotated and shot by turbines placed at the top of the shot blasting machine. The dimensions of the cylinder are 800 x 900 mm. It accepts a maximum load of 500 kg. The maximum load for one piece is 10 kg. Model Shot Blasting Machine is designed and manufactured by OMSG-Carlo Banfi Group, an international manufacturer, with machines located all over the world and with more than 120 models of shot blasting machines.

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The new generation of OMSG turbines are designed and manufactured by the same manufacturer and are high-performance and extremely efficient turbines that allow process optimization, as well as energy savings that can in many cases reach the maximum. 20%.

Previous analysis

The first step is a preliminary examination focusing on the external condition of the blasting machine. Prior to disassembling, the machine body is sterilized and shot blasted to achieve the necessary roughness for adherence to subsequent coating treatments and treatments. Once the process is completed, the structural parts of the machine are dismantled.

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Initial condition of the shot blasting machine.

reconstruction process

The first step is to check the condition of the assemblies in order to proceed with repair or replacement, in the event that the deterioration cannot be repaired or is not able to perform its task. It is common for all parts in direct contact with the shot to withstand more wear than the rest, so they must be replaced with new and even updated components for superior performance. In the case of the SG2, the bucket lifts and all bearings, struts and rubber mats were replaced with modern and better quality ones.

In the case of the 7.5 kW turbine, it was changed for a new generation with the same power that significantly improves the process, in addition to having a greater resistance.

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Details of the retrofit made at Euromaher.

To finish, new filtration units have been added that comply with current regulations for suction and dust filtration. Once all components are refurbished, the assemblies are reassembled with the machine adjusted and calibrated and checked so that no programming error occurs.

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After assembly and general testing of the machine, it is passed to the coating part of the machine. Euromaher usually keeps the brand’s color, but if the customer prefers a specific color, they also offer this option.

Finally, the electrical part is checked and if, as in this case, it happens to be working perfectly, the component that shows some minimal aesthetic deterioration is replaced and the recovery process is considered complete.

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Final condition of the shot blasting machine after reconstruction.

Recepion

Once the entire construction process has been completed and everything is verified to be working properly, Euromaher technicians will install and start at the customer’s facilities. Sensitive elements are balanced with the transmission and necessary tests are carried out so that the machine remains in operation, in conditions similar to initial factory conditions. Start-up is carried out at the appropriate dose according to the recommendations of professional technicians and the efficiency of the suction system is checked and, if necessary, adjusted, as well as timers in cycles and carpet loosening.

The end result of the retrofit represents a clear improvement, not only on an aesthetic level, but also allows its performance to be higher, significantly improving production processes and all this with less investment than a new investment would be required, they say. .

Euromaher, know-how in machinery rebuilding

After more than two decades devoted to industrial machinery, Euromaher has established itself as a specialist in rebuilding, refurbishing and refurbishing machinery for surface treatment. It is one of her specialties and many of her clients have chosen to buy this type of used machine to incorporate into their companies. The prestige that Euromaher has earned over the course of twenty years goes through tunnel blasting machines, with metal fabric, rubber, metal conveyor… to process small, medium or large parts, the variety is almost endless.

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Optimizing production processes, thanks to a more modest investment than investing in new machines, is a big part of Euromaher’s success in this business.

The company also has a wide range of new machines for surface finishing, aluminum injection, cold stamping, automation and robotics sectors, where the customer is Euromaher’s primary objective. For this reason, all of their comprehensive solutions are meant to stay by your side for the life of the machine. From initial contact to integrating machines into production and continuing with technical assistance and spare parts throughout the useful life of the equipment.

Companies or related entities

Representation Euromaher, SL